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Sputter Source Diagnostics Form


This form is to help diagnose why the sputter source is not lighting or sustaining a stable plasma. Recommendations on what to check with the source and power supply, along with common troubleshooting methods, are supplied throughout this form.
To ensure effective assistance, please enter as much information as possible.

Note: measurement units must be selected by using the dropdown.

Problem Information

System Information

(See photo upload section for an example of where to find your system serial number)
Deposition Information


Recommended max power density for a bonded target is 20 Watts per square inch (or 3 Watts per square centimeter)



    Reccomended:
  • <1.0 E-6 Torr
  • <1.3 E-6 mBar
  • <1.3 E-4 Pa

Must be > 0.5 gpm (> 1.9 l/min)


If Yes, please fill in the following:

W
For recommended max power density and other info, click here and select your target material

Enter parameters the last time it ran below
DC parameters:



A steady increase in DC voltage during deposition indicates the target overheating. Check target flatness. Also, consider applying silver paste to improve thermal transfer fromthe target to the copper cooling well of the sputter source.

If no,


RF parameters:

If no,




If Yes, please fill in the following:



Zero the capacitance manometer if at >0.3 mTorr (>4.0 E-4 mbar or >4.0 E-3 Pa)


sccm
Try using flow control mode and inputting max flow rate, typically that is 139 sccm for argon

    Reccomended:
  • > 10 mTorr
  • > 0.013 mBar
  • > 1.3Pa

If yes:

Always light with pure argon and introduce reactive gas after pressure reduction


Enter parameters observed when trying to light plasma below:



Potential issues (based on your selection above)

  1. Open load- target got too hot killing magnets, inner and outer magnets are not reverse poled, bad power delivery connections, or target too thick
  2. Shortened resistance < 200kΩ from target to source body- clean magnets and shields of debris
  3. Shortened resistance < 200kΩ from target to source body- clean magnets and shields of debris

If you selected 'Other', please enter the parameters below




Potential troubleshooting (based on your selection above)

  1. Enable manual control and manually adjust time and load to 50/50, 75/25, or 25/75 and then turn off manual control
  2. Shield too close to target surface

If you selected 'Other', please enter the parameters below:




If Yes, please fill in the following:




Photo Upload:
Please take the following photographs of the system:
  1. Inside of the process chamber
  2. Picture of sputter source (with shutter open and no components removed)
  3. Picture of sputter plasma
  4. Picture of the system description tag found on the rear of the electrical rack
    (Please see photo for example)

Please attach the photos of the system here:

File Attachments:
max size per file: 10mb
Other Comments:


Acknowledgment:


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Contact Information:

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