Overview
The MGC4000 provides the user the ability to display pressure measurements from up to 10 different vacuum gauges simultaneously. The instrument can be configured to display up to 6 gauges in a single screen or assign any number of gauges to various screens for auto scrolling of display.
The state of all setpoint relays and engineering units of measure will be displayed on the main screen. Filament operation including filament current, emission current and ion current can be monitored in real time on research screens. Error messages will be displayed for all fault conditions. The system can be personalized by assigning specific names to individual gauges or use the factory default gauge symbols.
High efficiency power supply design and effective thermal management techniques are used to enable operation of the MGC without the need for use of air movement devices such as troublesome fans often required in even single ionization gauge power supplies. Filament switching control from the MGC combined with capability to operate two conventional B-A ionization gauges simultaneously, offers the user low cost of ownership and unparalleled ease of use.
- Windows® Embedded Compact operating system provides reliable and stable instrument operation
- Capable of operating up to 4 ionization and 4 convection gauges simultaneously as well as display pressures from up to 2 Capacitance Diaphragm Gauge devices
- Easy to read LCD with backlighting provides sharp contrast with wide viewing angle
- Capable of providing up to 8 analog outputs, 16 setpoint relays and RS485 / RS232 interface
- Gauges and interconnect cables sold separately.
Specifications Table
Measurement Range: (Vacuum Gauge Dependent) |
EB degas B-A ionization gauge: 2.0 x 10-11 to 1 x 10-3 Torr (2.7 x 10-11 to 1.3 x 10-3 mbar) I2R degas B-A ionization gauge: 4.0 x 10-10 to 1 x 10-3 Torr (5.3 x 10-10 to 1.3 x 10-3 mbar) 351 hot cathode ionization gauge: 1.0 x 10-9 to 5 x 10-2 Torr (1.3 x 10-9 to 6.7 x 10-2 mbar) Convection gauges: 1.0 x 10-4 to 1000 Torr (1.0 x 10-4 to 1,333 mbar) |
Units of Measure | Torr, mbar, Pa - user selectable |
Function: Ionization Gauge (4 Max) Convection Gauge (4 Max) Capacitance Diaphragm Gauge (2 Max) |
Powers & operates up to two glass-enclosed or nude B-A ion gauges and up to two 351 hot cathode gauges Powers & operates up to four KJLC 275 convection gauges or Granville-Phillips® Convectron® convection gauge transducers Accepts analog input signals from CDGs or other KJLC vacuum gauge modules (external power source for these auxiliary devices will be required) |
IG Filament/Sensor Control - On /Off | Front panel push buttons, using convection gauges, digital input or serial comm |
IG Filament Switching | Filament 1 or 2 selection using front panel push buttons |
IG Emission Current | 100 μA, 4 mA, 10 mA or automatic switching at user programmed pressure |
Degas | Nominal 40 W resistive (I2R) 40 W electron bombardment (EB) |
Overpressure Protection | Turns ion gauge off at factory default or user programmed settings |
Temperature | Operating: 0 to + 40°C; Storage: -40 to + 70°C |
Humidity | 0 to 95% relative humidity, non-condensing |
Weight | 12 lb. (5.5 kg) |
Analog Input (Or Use, Alternatively, For Remote IG Filament/Sensor Turn On) |
100 mTorr, 1, 10, 100, 1000 Torr F.S. capacitance diaphragm gauge 0-10 Vdc outputs or KJLC Log-Linear, Non-Linear are predefined as analog input choices Alternatively, analog input can be used as digital input for remote IG sensor turn on by applying a continuous ground or remove ground for remote IG sensor turn off |
Analog Output |
Up to 8 analog outputs can be assigned to any of the gauges. IG: Log linear 0 to 10 Vdc, 1 V/decade, various scaling selections also provides analog output compatibility with Granville Phillips (GP) controller models 307, 350, and 358 IG: Log Linear 1.8 to 8.7 Vdc, 0.8 V/decade IG: Linear 0 to 10 Vdc (useable over 3 decades, compatible with GP 307, 350 & 358) combination IG + CG: Log linear 0.5 to 7 Vdc, 0.5 V/decade CG: Log linear 0 to 7 Vdc or 1 to 8 Vdc, 1 V/decade, or Linear 0 to 10 Vdc, or Non-Linear |
Setpoint Relays | Up to 16 user programmable single-pole, double-throw (SPDT), 2A at 30 Vdc, 2A at 250 Vac, resistive load, assignable to any of the gauges. (Note - Contact rating applies to units shipped after Feb 28, 2017. See User Manual for older units specs.) |
Serial Communications | RS485 / RS232 - ASCII protocol (RS232 protocol compatible with GP 307 controller) |
Source Power | 100-240 Vac, 50/60Hz, nominal, universal input power - 600 VA operating |
Compliance & Standards | CE compliant, RoHS compliant |
351 Series Hot Cathode Bayard-Alpert Miniature-Ionization Vacuum Gauge
Overview
When used with KJLC's multigauge controllers, the 351 ionization vacuum gauge module provides the basic signal conditioning required to turn the gauge into a complete measuring instrument.
KJLC continuously strives to enhance the design, reduce cost and improve the performance and reliability of the 351. The electrometer circuit auto zeroes to ensure that the readings are not subject to temperature drift, eliminating the need for unnecessary, expensive circuitry which further reduces the cost.
All operations including filament on/off, degas, and change of emission current is controlled from the MGC.
The emission current can be set to automatically switch between 4 mA and 100 µA. This results in optimal and stabile pressure readings over the 351's measurement range, 1.0 x 10-9 to 5 x 10-2 Torr
The 351 gauge tube assembly is constructed of a compact all metal design with dual yttria coated Iridium or optional dual tungsten filaments.
For general vacuum applications, dual yttria coated filaments are offered for use with air and inert gases such as N2, argon, etc. Dual tungsten filaments are available for use with gases that may not be compatible with yttria coated filaments.
The gauge sensor assembly can be easily replaced in the field.
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Wide measurement range
1.0 x 10-9 to 5 x 10-2 Torr
1.3 x 10-9 to 6.7 x 10-2 mbar
1.3 x 10-7 to 6.7 Pa - Ionization gauge designed specifically for use with KJLC's Multi-gauge Controller (MGC)
- Significant cost savings compared to other vacuum gauge measurement systems
- Full range measurement from 1 x 10-9 Torr to atmosphere when used with the KJLC Multi-gauge Controller (MGC) and a convection gauge
- Dual hot filament design, rugged and compact metal construction
- Built-in Electrometer results in significant controller and cabling cost reduction
- Interconnect cable sold separately.
Specifications Table
Measurement Range |
1.0 x 10-9 to 5 x 10-2 Torr / 1.3 x 10-9 to 6.7 x 10-2 mbar / 1.3 x 10-7 to 6.7 Pa |
Accuracy - N2 (Typical) | 1.0 x 10-8 to 5 x 10-2 Torr; ±15% of reading |
Repeatability - (Typical) | ±5% of reading |
Materials Exposed To Gases |
Dual Filaments: yttria coated iridium or optional tungsten Ion collector: tungsten Grid: tantalum Others: 316/304 SS, glass, nickel |
Sensitivity | Factory pre-set. Also user adjustable from 2 to 99 (set by the KJLC Multi-gauge Controller (MGC)) |
X-Ray Limit | < 5 x 10-10 Torr, < 6.7 x 10-10 mbar, < 6.7 x 10-8 Pa |
Emission Current | 100 µA, 4 mA, or automatic switching between 100 µA and 4 mA |
Degas | 3 W, electron bombardment |
Overpressure Protection |
Gauge is auto turned off at factory default setting of 5 x 10-2 Torr The MGC can also be set up to auto filament turn on/off using a convection gauge |
Filament Status | Filament on/off status is determined by LED on the 351 and also displays messages and available user interface options on the MGC |
Internal Gauge Volume | 1.0 in3 (16.4 cm3) |
Temperature | Operating: 0 to + 40°C; Storage: -40 to + 70°C |
Bakeout Temperature | 200°C (sensor only - electronics removed) |
Humidity | 0 to 95% relative humidity, non-condensing |
Weight | 0.6 lb. (0.27 kg) with NW25 KF flange |
Housing (Electronics) | Aluminum extrusion |
Mounting Orientation | Any |
Setpoint Relay | Relays available from MGC |
Input Signal | All 351 operations controlled from the MGC |
Filament Selection | User selectable between filament 1 and 2 - command signal sent from the MGC |
Input Power | Powered by MGC |
Connector/Cabling | KJLC cable/connector assembly for connection to MGC |
RF/EMI Protection | CE compliant |
Environmental | RoHS compliant |
275 Series Gauge Tubes
These gauge tubes and controllers are ideal for new applications or as low-cost drop-in replacements to the Convectron® brand of Granville-Phillips® gauges.
Features:
- Wide measuring range: 10-4 Torr to 1,000 Torr (10-4 to 1,333 mbar)
- Performance identical to existing competitor's gauges
- Less prone to damage from mechanical shock or vibration than competitor's tubes
- Less outgassing and faster response to pressure changes than competitor's tubes
- Rugged design withstands more abuse and harsh environments
- Significant savings—no changes to your system, you use your existing competitor's controllers or cables
- No changes to your process—a single vacuum gauge can monitor your vacuum system pumpdown and venting; helps keep your process up and running, even if it's not a laboratory environment
- CE marked, RoHS compliant
- Interconnect cable sold separately.
Specifications Table
Measurement Method | Convection Enhanced Pirani |
Measurement Range | 1 x 10-4 to 1,000 Torr (1.3 x 10-4 to 1,333 mbar) |
Temperature (operating) | 0-50° C |
Temperature (storage) | -40-70° C |
Temperature (bakeout) | 150° C maximum (gauge only, non-operating, electronics, and cable removed) |
Materials Exposed to Vacuum | Gold-plated tungsten, 304 & 316 stainless steel, glass, nickel, PTFE |
Accuracy (typical) |
1.0 x 10-4 to 1.0 x 10-3 Torr; 0.1 mTorr resolution 1.0 x 10-3 to 400 Torr; ± 10% of reading 400 to 1,000 Torr; ± 2.5% of reading |
Repeatability (Typical) | ± 2% of reading |
Mounting/Installation Orientation | Horizontal recommended |
Internal Volume | 26 cm3 (1.589 in3) |
Resolution | 1 x 10-4 |
Ion (Hot Filament) Gauge Tubes
Overview
Bayard-Alpert ion gauges have a reasonably linear response from 1 x 10-4 Torr to 1 x 10-9 Torr, with gauge sensitivities from 5 to 20 Torr-1. B-A gauges are available with one or two filaments (the second acting as a spare) and with two filament materials thoria-coated iridium, used in oxygen-rich applications and for "burn-out" protection if accidentally vented and tungsten, used for lower cost and in residual gases containing halogens.
Accessories Table
Description | Accessory Type | Part Number | Price | In Stock | Add Item | |
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Description | Accessory Type | Part Number | Price | In Stock | Add Item | |
KJLC 351 to MGC, 10ft. (3m) |
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KJLC 351 to MGC, 25ft. (8m) |
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KJLC 351 to MGC, 50ft. (15m) |
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KJLC 275 to Controller, 10ft. (3m) |
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KJLC 275 to Controller, 25ft. (8m) |
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KJLC 275 to Controller, 50ft. (15m) |
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1/4 Hard OFHC Gasket, DN16CF |
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1/4 Hard OHFC Gasket, DN40CF |
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Bolt & Nut Set for DN35CF-N40CF, 25 per package |
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Glass Ion Gauge to MGC, 10ft. (3m) |
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Glass Ion Gauge to MGC, 25ft. (8m) |
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Glass Ion Gauge to MGC, 50ft. (15m) |
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Nude Ion Gauge to MGC, 10ft. (3m) |
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Nude Ion Gauge to MGC, 25ft. (8m) |
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Nude Ion Gauge to MGC, 50ft. (15m) |
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Nude Ion Gauge to MGC, 200C Bakeable, 10ft. (3m) |
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Nude Ion Gauge to MGC, 200C Bakeable, 25ft. (8m) |
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Nude Ion Gauge to MGC, 200C Bakeable, 50ft. (15m) |
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Aluminum Clamp, DN16 ISO-KF Flange |
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Viton® Centering Ring for DN16 ISO-KF Flange |
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Aluminum Clamp, DN25 ISO-KF Flange |
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Viton® Centering Ring for DN25 ISO-KF Flange |
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Aluminum Clamp, DN40 ISO-KF Flange |
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Viton® Centering Ring for DN40 ISO-KF Flange |
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Bolt & Nut Set for DN16CF, 25 per package |
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