Production, High-Throughput Systems for Your Application.
Standard & Custom Platforms to Accept Variable Substrate Sizes & Configurations.
PVD-BATCH DRUM SERIES
The Kurt J. Lesker Company PVD-BATCH DRUM SERIES consists of two standard sizes (PVD 200 AND PVD 500), which can be configured in either a horizontal or vertical configuration. A horizontal configuration is preferred where particulate is a major concern. Both horizontal and vertical configurations are available with dual axis rotation for 3D coatings. Throughput, measured by deposition area per run, can range from a few hundred square inches to over 2000 square inches, and larger custom systems are also available.
PVD 200 Drum Coater
Horizontal Or Vertical Drum (Horizontal Shown)
PVD 500 Drum Coater
Horizontal Or Vertical Drum (Vertical Shown)
Specifications
Platform
PVD 200 Drum Coater
PVD 500 Drum Coater
Orientation
Horizontal or Vertical
Horizontal or Vertical
Deposition Zone
Up To 300 sq/in Of Deposition Area
(Overall Drum = 9" OD x 15" LG)
Up To 1,440 sq/in Of Deposition Area
(Overall Drum = 30.5" OD x ≈21" LG)
Substrate Manipulation
Heating, Cooling, Bias, Removable Panels
Single and Dual Axis Rotation For 3D Components
Ion Etch Option
Heating, Cooling, Bias, Removable Panels
Single and Dual Axis Rotation For 3D Components
Ion Etch Option
Source Capacity
Up to (4) Sides Available for Linear Cathodes or a Linear Ion Source
Up to (7) Sides Available for Linear Cathodes or a Linear Ion Source
Power Supplies
DC, PDC, RF, MF and HIPPIMS Power Supplies
DC, PDC, RF, MF and HIPPIMS Power Supplies
Source Accessibility
Easy Access to Sputter Sources Through Drop-down/Hinged Doors
Easy Access to Sputter Sources Through Drop-down/Hinged Doors
PVD 200 Drum in a vertical orientation, showing the drop-down/hinged doors and customized cathodes in opposite side.
PVD 500 Drum in a vertical orientation, showing a Si 3-piece target during installation.
THROUGHPUT: PUMPING SPEED
Pumping Options and How They Can Affect Your Throughput
- In order to maximize your throughput, one should consider the pumpdown times as show to the graph on the right.
- Based on the graph to the right, one can summarize that upgrading to a larger high vacuum valve, could result in two extra batches of wafers per shift (using the example shown).
- See table showing all pumping configurations offered along with typical pumpdowns and base pressures.
THROUGHPUT: QUANTITY OF WAFERS
Vertical Drum Options
Single Axis Drum fixture.
Available in both vertical and horizontal configurations.
DRUM | DRUM Size | Effective Deposition Zones | Total Number Of 1" Substrates Per Effective Zone/Total DRUM |
---|---|---|---|
PVD 200 | 9" OD Diameter x 15" H | (5) 6" Wide | 48/240 |
(7) 4" Wide | 33/231 | ||
(10) 2" Wide | 24/240 | ||
PVD 500 | 30.5" OD Diameter x 20.87" H | (8) 12.5" Wide | 153/1224 |
(10) 10" Wide | 119/1190 | ||
(12) 8.25" Wide | 102/1224 |
Horizontal Drum Options
Dual Axis Drum fixture.
Available in both vertical and horizontal configurations used where 3D coatings are required.
DRUM | DRUM Size | Effective Deposition Zones | Total Number Of 1" Substrates Per Effective Zone/Total DRUM |
---|---|---|---|
PVD 200 | 9" OD Diameter x 15" H | (5) 6" Wide | 48/240 |
(7) 4" Wide | 33/231 | ||
(10) 2" Wide | 24/240 | ||
PVD 500 | 30.5" OD Diameter x 20.87" H | (8) 12.5" Wide | 153/1224 |
(10) 10" Wide | 119/1190 | ||
(12) 8.25" Wide | 102/1224 |
MATERIALS DEPOSITED: CATHODES
Internally Mounted Cathode
- Internal mounting enables adjustable source-substrate distances, ideal for uniformity and rate optimization.
Externally Mounted Cathode
- External mounted cathode enables easy access to utilities and the ability to hard mount an RF tuner for enhanced power integration. This option has a fixed source-substrate throw distance.
Hinged Magnetron Door
- Enables easy access to sputtering source for target changes, adjusting source-to-substrate distance, and source maintenance.
Standard & High Strength Magnet Arrays
-
Standard Strength: High Target Utilization, Optimized for Non-Magnetic Materials
ex. Metals and bonded ceramics -
High Strength: Optimized for highly coercive target materials
ex. Ni, Fe, Co, Permalloy
Direct & Indirect-Cooled Designs
-
Direct-Cooled: Water cooling is directly on the backside of the target.
Direct-Cooled, is Preferred when high throughput is needed or when sputtering poor thermally conductive materials.
Advantage: Higher power density capability for enhanced sputtering rates! -
Indirect-Cooled: Water cooling is contacted to the target through a solid membrane or backing plate.
When high throughput is not important.
Advantage: Solid barrier between target and cooling water alleviates chance of a direct leak into the chamber.
MATERIALS DEPOSITED: POWER SUPPLIES
DC Power Supplies:
- When sputtering conductive materials, DC power is a simple, economic option.
- Examples of materials that can be sputtered with DC power includes: Al, Cu, Co, Hf, Mo, Ni, ITO, Zn.
Sputtering Rates: Conductive materials with good thermal properties can be sputtered at higher power densities. This results in generally higher sputtering rates resulting in higher throughput.
RF Power Supplies:
- When sputtering non-conductive materials and ceramics.
- Examples of materials that can be sputtered with RF power includes: Al2O3, SiO2, HfC, LiF, ZnO.
Material stoichiometry is maintained much easier than with reactive sputtering.
Sputtering Rates: RF power density is generally 1/3 of DC due to the higher frequency of RF power. In most non-conductive materials, the sputtering rates are much lower than conductive materials based on their material properties.
Pulsed DC Power Supplies:
- When sputtering in a reactive mode, pulsed DC provides the most effective solution.
- Examples of materials that can be sputtered with DC power includes: Al, Cu, Co, Hf, Mo, Ni, ITO, Zn (all conductive materials).
Reactive Depositions will adversely affect DC power supplies. Pulsed DC power supplies eliminate Poisoning typically seen in straight DC processes. However, due to lower duty cycling, rates are typically lower with Pulsed DC.
HIPIMS Power Supplies:
- HIPIMS enables the ability to achieve high density, hard coatings, and DLC coating properties.
- Examples of materials that can be sputtered with DC power includes: Al, Cu, Co, Hf, Mo, Ni, ITO, Zn (all conductive materials).
Extremely dense, non-porous films are generated as a result of the ionized plasma produced with High Impulse Magnetron sputtering power supplies. For more examples of power types that can be used with target materials - please reference our deposition materials chart.
Mid Frequency or Mid Frequency AC:
- When sputtering in a reactive mode, Mid Frequency provides the fastest deposition rates possible.
- Examples of materials that can be sputtered with DC power includes: Al, Cu, Co, Hf, Mo, Ni, ITO, Zn (all conductive materials).
Extremely fast reactive deposition films are possible with a mid-frequency power supply. This will require two dedicated linear cathodes per power supply, but increases throughput dramatically.
MATERIALS DEPOSITED: UTILIZATION
Target Utilization plays a significant role in overall production cost.
- Higher Target Utilization = Longer run times!
- Higher Target Utilization = Lower production costs
For applications with "precious metals", the upfront material cost is generally much higher. However, with precious metals, material reclaim can play a significant role in overall cost.
- Magnetic optimization target thickness and throw distance impact target utilization.
- Our application engineers will determine the best magnet package, target thickness, and throw distance to meet your process needs.
For example (Prices and percentages for reference only. Current market value applies.):
A system using a Gold Target with a size of 3.5" x 12" x 0.125" thick (52.71 troy ounces), has an estimated cost of $109,000.00* (Price of Gold + Fab)
With a target utilization of 30%, you would yield a total reclaim amount of approx. 36.9 troy ounces. *The reclaim amount factors in a 3% estimated loss, so the total net is 97% of the amount returned.
36.9 troy ounces x 97% return = 35.793 troy ounces
35.793 troy ounces x *market value* BASF Catalysts - Metal Prices - $1,722.00* = $61,635.00
Less $180.00 refining fees = $61,455.55
*Example, prices subject to change.
LEARN MORE ABOUT RECLAIMSUBSTRATE PROPERTIES: UNIFORMITY
UNIFORMITY
Target Width | Source-Substrate Distance | Suggested Overhang per Side | Uniformity* |
---|---|---|---|
3.5" | 2" | 3" | +/-5% |
3.5" | 3" | 3.5" | +/-5% |
3.5" | 4" | 4" | +/-5% |
5" | 2" | 4" | +/-5% |
5" | 3" | 4.5" | +/-5% |
5" | 4" | 6" | +/-5% |
*Can optimize to within +/-2% based on parameters, subject to set-up.
The uniformity graph shows the relationship between source-substrate distance (source-substrate) and the effect on uniformity. As source-substrate increases, uniformity decreases.
Parameters That Impact Uniformity
- Magnetic field profile: The magnetic field can be optimized for enhanced uniformity by extending the erosion zone.
- Target to substrate overhang: Applying a larger overhang at each end of the target will improve the overall uniformity.
- Source-Substrate Distance: In a dynamic application where the substrate passes through the target, a shorter source-substrate distance will improve uniformity.
- Substrate movement/rotation: Dynamic motion of the substrate through the target helps to randomize the deposited material as it arrives to the substrate, improving the uniformity.
- Target to substrate orientation: Centering the substrate on the target in a dynamic sputtering mode produces optimal uniformity.
- Our process engineers will review your application and determine the best magnetic profile, source-substrate distance, and rotational speed of the drum to maximize your uniformity.
Architecture Overview
Kurt J. Lesker Company® eKLipse™ Controls Software is utilized on all KJLC platforms. The eKLipse™ controls platform utilizes a .NET application running on a Windows PC for its User Interface and Recipe Editor. Equipment automation is accomplished via a standalone Real Time Controller.
Recipes
- Graphical Recipe Builder – Easily create recipes by clicking on the desired component and set that item's attributes
- Scripted Recipe Builder – A more traditional "scripted" recipe editor exposes more details for setting or checking the value of any system component during a process.
Reliable
- Real Time Controller – The system operates independently of the Windows software package and will continue the recipe should the software / computer malfunction.
- Independent Thermal Evaporation Thin Film Control – There is no third party software requiring a "handshake" or "handoff" between the Systems Manufacturers software and the thin film controller's software.
Unlimited Recipes, (import/export capable)
- Unlimited recipes with user security level features
- Recipe import/export capability (for transferring recipes between similarly equipped tools)
- Any recipe step can be configured to allow the user to alter a value, enabling process condition changes, without affecting the master recipe. As an example, at the time of execution, the recipe can prompt the user for the desired deposition thickness, or power setting.
- Consistent User experience across all deposition techniques and KJLC platforms (Sputter, Thermal, EBeam, ALD)
- Multi chamber and multi PC control for cluster tools
Custom Chart Recorder and Datalogging
- Custom Chart with up to 10 simultaneous plots
- Chart Recorder can be used to display any setpoint or feedback parameter
- Automatic datalogging of each recipe step for all recipes
- Chart data and configuration can be saved
- Graphical selection of signals to be recorded
Custom Maintenance Counters
- Custom Maintenance Counters are available for each component
- Periodic Maintenance interlocks and recipe checks can be configured for any maintenance counter
- Sputter Target kiloWatt*Hour and custom material usage tracking
User Security
- Supports multiple user accounts and password levels with custom security access for recipes and screens
- Software screen access can be customized per user
- Recipe editing and manual operation features can be assigned on a per user basis;
- Users with full access have the ability to edit recipes and control interlocks. Restricted access users will be limited to running certain recipes and have no control over interlocks.
- Every control object can be assigned to a standard user security level.
- Individual screen access can be separately assigned to any user.
Multi User Facility Features
- System event log captures all user login/logout events, all recipes executed, and system status messages
- Interlocking of vacuum and deposition equipment provides continuous system status monitoring while restricting unapproved system usage (no need to 'power off' system screen or PC)
Remote Support Utility and Apps
- Customized Version of TeamViewer allows remote support (free Android and IOS apps)
- Remote connection supports system monitoring/control and file transfer