ISO HV Flanges Technical Notes
ISO HV Flanges (also called Large ISO) have a sexless design and are made from 304L stainless or aluminum.
The design principles of ISO and KF seals are identical. Each flange face is counter-bored or grooved to receive a metal centering ring with an elastomeric o-ring around its O.D. As with KF, the ISO centering ring both aligns the flanges and holds the o-ring in place. However, because the larger diameter ISO o-ring is more likely to "roll off," a spring-loaded retainer holds it externally. ISO HV Flanges are limited (by the o-ring's properties) to applications with temperatures between ~0° C and 120—180° C, and pressure from atmosphere to ~10-8 Torr or mbar. ISO HV Flanges are universally sized by the nominal I.D. (in, mm) of the largest tube that can be welded to the flange. The standard sizes are: 63, 80, 100, 160, 200, 250, 320, 400, 500, and 630.
The ISO-K is convenient and has the smallest flange O.D. for any given tube I.D. The ISO-F offers greater strength when used as a structural element.
A variety of bolt/clamp options permit joints between mixed ISO-K and -F flanges. The illustrations (Figures 1-4) show various possible clamping arrangements.
Figure 1:
ISO Double Clamp Nipple Assembly
Figure 2:
ISO Bolt Nipple Assembly
Figure 3:
ISO Single Clamp/Bolt Nipple Assembly
Figure 4:
ISO Bolt Ring Nipple Assembly
Two flange "styles":
- ISO-K flanges (Figure 5): use separate clamps placed around the flange's periphery
- ISO-F flanges (Figure 6): use conventional bolt holes and nuts/bolts
Figure 5:
ISO100 K-Style Flange & Hardware
Figure 6:
ISO63 "F" & "K" Style Flanges
Table 1: Centering Ring Dimensions
Size | Lip O.D. in.(mm) |
Lip I.D. in.(mm) |
Thickness in.(mm) |
---|---|---|---|
ISO 63 | 2.756 (70) | 2.63 (66.8) | 0.154 (3.9) |
ISO 80 | 3.268 (83) | 3.14 (79.8) | 0.154 (3.9) |
ISO 100 | 4.016 (102) | 3.89 (98.8) | 0.154 (3.9) |
ISO 160 | 6.024(153) | 5.90 (149.9) | 0.154 (3.9) |
ISO 200 | 8.386 (213) | 8.26 (209.8) | 0.154 (3.9) |
ISO 250 | 10.276 (261) | 10.14 (257.6) | 0.154 (3.9) |
ISO 320 | 12.520 (318) | 12.30 (312.4) | 0.220 (5.6) |
ISO 400 | 15.748 (400) | 15.53 (394.5) | 0.220 (5.6) |
ISO 500 | 19.724 (501) | 19.51 (495.6) | 0.220 (5.6) |
ISO 630 | 25.630 (651) | 25.41 (645.4) | 0.220 (5.6) |
Table 2: ISO K-Style Flange Dimensions
Flange Size | Tube O.D. (in.) |
Flange O.D. in.(mm) |
Flange Thickness in.(mm) |
Number of Clamps | Assembly Diameter in.(mm) |
|
---|---|---|---|---|---|---|
Minimal | Optimal | |||||
ISO 63 | 2.5 | 3.74 (95) | 0.47 (11.94) | 3 | 4 | 5.00 (127) |
ISO 80 | 3 | 4.33 (110) | 0.47 (11.94) | 4 | 8 | 5.59 (142) |
ISO 100 | 4 | 5.12 (130) | 0.47 (11.94) | 4 | 8 | 6.38 (162) |
ISO 160 | 6 | 7.09 (180) | 0.47 (11.94) | 4 | 8 | 8.35 (212) |
ISO 200 | 8 | 9.45 (240) | 0.47 (11.94) | 6 | 12 | 10.71 (272) |
ISO 250 | 10 | 11.42 (290) | 0.47 (11.94) | 6 | 12 | 12.68 (322) |
ISO 320 | 12.75 | 14.57 (370) | 0.67 (17.02) | 8 | 12 | 16.73 (425) |
ISO 400 | 16 | 17.72 (450) | 0.67 (17.02) | 8 | 16 | 20.08 (510) |
ISO 500 | 20 | 21.65 (550) | 0.67 (17.02) | 12 | 16 | 24.02 (610) |
ISO 630 | 24 | 27.17 (690) | 0.87 (22.10) | 14 | 18 | 29.53 (750) |
Table 3: ISO F-Style Flange Dimensions
Flange Size | Tube O.D. (in.) |
Flange O.D. in.(mm) |
Flange Thickness in.(mm) |
No. of Bolts | Holes Diameter in.(mm) |
BCD in.(mm) |
---|---|---|---|---|---|---|
ISO 63 | 2.5 | 5.12 (130) | 0.47 (11.94) | 4 | 0.35 (9) | 4.33 (110) |
ISO 80 | 3 | 5.71 (145) | 0.47 (11.94) | 8 | 0.35 (9) | 4.92 (125) |
ISO 100 | 4 | 6.50 (165) | 0.47 (11.94) | 8 | 0.35 (9) | 5.71 (145) |
ISO 160 | 6 | 8.86 (225) | 0.63 (16.00) | 8 | 0.43 (11) | 7.87 (200) |
ISO 200 | 8 | 11.22 (285) | 0.63 (16.00) | 12 | 0.43 (11) | 10.24 (260) |
ISO 250 | 10 | 13.19 (335) | 0.63 (16.00) | 12 | 0.43 (11) | 12.20 (310) |
ISO 320 | 12.75 | 16.73 (425) | 0.79 (20.07) | 12 | 0.55 (14) | 15.55 (395) |
ISO 400 | 16 | 20.08 (510) | 0.79 (20.07) | 16 | 0.55 (14) | 18.90 (480) |
ISO 500 | 20 | 24.02 (610) | 0.79 (20.07) | 16 | 0.55 (14) | 22.83 (580) |
ISO 630 | 24 | 29.53 (750) | 0.94 (23.88) | 20 | 0.55 (14) | 28.35 (720) |